ASEPTIC BEVERAGE MANUFACTURING

Aseptic beverage manufacturing is a bottling technique that uses flash thermal treatment to sterilize the liquid product before aseptically filling into a previously sterilized container, inside of a sterilized environment. Aseptic manufacturing preserves fresh, quality ingredients into shelf-stable products without preservatives. This process gives foods and beverages (like Juices, smoothies, functional drinks, and dairy products) longer, fresher shelf-life by virtually eliminating all microorganisms that causes spoilage. The benefits of aseptic processing over conventional pasteurization methods include longer shelf life, clean label, and improved nutrition.

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60,000 sqft. aseptic beverage plant, producing 200MM units annual volume.
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Still beverages in PET bottles. 2oz. - 48oz. bottles, 38mm neck finish.
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Aseptic processing and pasteurization
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Produces high acid shelf stable, or low acid refrigerated on ESL.
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Automated Filling and in-line sleeve applicator.
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Aseptic shelf stable Bag-in-a-Box
  • TetraPak VTIS

    Beverage Processing:
    TetraPak VTIS     @4,000 gallons per hour.
    Tube in Tube @6,000 gallons per hour.

  • TetraPak Homogenizer

    Pre-processed: High Pressure
    Homogenization at 2,500-6,000 PSI.
    Post Processing: inline Aseptic
    homogenization at 2,500-3,000 PSI.

  • Lab analysis

    Microbial testing,

  • SACMII Volumetric Filler


    SACMI Electronic Volumetric 50 head filler.

  • Batch Tanks

    Batch Sizes: 500 gallons to 7,500 gallons.
    Up to 30,000 gallons per day.

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  • Internal CIP

    Internal CIP System

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